Multi-directional reinforcing drywall tape

ABSTRACT

A reinforcing drywall tape and a method of making the same, the tape having a greige combined with a laid scrim constructed in situ on the greige and bonded to the greige by a resin coating, and a pressure sensitive adhesive fully covering an inward facing surface of the greige wherein the greige is adapted for adherence to drywall sections.

CROSS-REFERENCE TO RELATED APPLICATION

The present application is a divisional of U.S. Pat. No. 8,795,808,issued Aug. 5, 2014, entitled “MULTI-DIRECTIONAL REINFORCING DRYWALLTAPE,” naming inventors David L. Spanton, James Griffin, KristynMoreland and Francis P. Dibley, and claims priority from U.S.Provisional Patent Application No. 61/492,045, filed Jun. 1, 2011,entitled “MULTI-DIRECTIONAL REINFORCING DRYWALL TAPE,” naming inventorsDavid L. Spanton, James Griffin, Kristyn Moreland and Francis P. Dibley,which application is incorporated by reference herein in its entirety.

FIELD OF THE INVENTION

The invention relates to a reinforcing drywall tape to reinforce a jointcompound, and a method of making the reinforcing drywall tape, as wellas, a reinforcing drywall tape in a wallboard joint and a drywall jointhaving a drywall tape embedded in a drywall compound.

BACKGROUND

US 2003/0181114 discloses a drywall tape in the form of a fabric inwhich the reinforcing strands extend in square patterns along orthogonalaxes. This gives it strength in a machine direction, the 0 degreedirection along an X-axis, and in a 90 degree direction along a Y-axisorthogonal to the X-axis, or cross machine direction, but provides muchless strength in angular directions between 0 degrees and 90 degrees.

US 2008/0176469 discloses a drywall tape having a fabric that includeschopped glass fibers wherein the chopped glass fibers are laid flat inthe fabric to include a low profile thickness fabric, the chopped glassfibers being substantially straight, randomly laid and bonded to oneanother to resist forces exerted in random directions, and areinforcement lattice including elongated reinforcing strands of lowprofile thickness joined against a side of the fabric, such that thelattice and the fabric reinforce each other, and reinforce the jointcompound while imbedded in the joint compound.

U.S. Pat. No. 5,017,312 discloses chopped glass fiber mats tested forflexure and tensile properties according to ASTM D 790-84a “StandardTest Methods for Flexural Properties of Unreinforced and ReinforcedPlastics and Electrical Insulating Materials,” and ASTM D 638-84“Standard Test Method for Tensile Properties of Plastics.” The tests areperformed on mats having random oriented chopped fibers and mats havingdirectionally oriented chopped fibers. The terminology, wallboard,refers to one or more panels or panel sections having major surfaceareas, which form gypsum wallboard or, alternatively, portland cementwallboard or alternatively, in situ polymeric foam panels of US2007/0099524 A1.

U.S. Pat. No. 7,141,284 B2 discloses a reinforcing web having arewettable coating to solubilize in a slurry of a joint compound andform an adhesive bond with the joint compound.

Babbitt et al. (US 2004/0244335) discloses a method performed todetermine a droop angle corresponding to stiffness of a product.Jouurnal

SUMMARY OF THE INVENTION

A reinforcing drywall tape to reinforce a joint compound includes agreige combined with a laid scrim having elongated yarns that lay insitu on the greige and are bonded to the greige and to one another by aresin coating, and a pressure sensitive adhesive fully covering aninward facing surface of the greige wherein the greige is adapted foradherence to drywall sections in reinforcing a drywall joint between thedrywall sections.

A method of making a reinforcing drywall tape includes, constructing alaid scrim in situ on a first surface of a greige by laying first scrimyarns in a series thereof extending longitudinally straight at a desiredoblique angle relative to an X axis of greige warp yarns, and layingsecond scrim yarns in a series thereof, extending longitudinallystraight at a desired oblique angle relative to a Y axis of greige weftyarns, wherein the scrim yarns extend at oblique angles relative to thegreige yarns; applying a resinous coating to bond the scrim and thegreige; and coating an adhesive on a second surface of the greige,wherein the second surface is opposite the first surface of the greige.

A drywall joint includes a reinforcing drywall tape adhered to drywallsections; a joint compound imbedding therein the reinforcing drywalltape; and the reinforcing drywall tape including: a greige combined witha laid scrim having elongated fibers in situ on the greige and bonded tothe greige and to one another by a resin coating, and a pressuresensitive adhesive fully covering an inward facing surface of the greigewherein the greige is adapted for adherence to drywall sections.

BRIEF DESCRIPTION OF THE DRAWINGS

Embodiments of the invention will now be described by way of examplewith reference to the accompanying drawings.

FIG. 1 is a schematic cross section view of a drywall joint at anopening between two drywall sections.

FIG. 2 is an enlarged plan view of a greige component portion of areinforcing tape for reinforcing a drywall joint.

FIG. 3 is an enlarged plan view of a scrim component portion of areinforcing tape for reinforcing a drywall joint.

FIG. 4 is an enlarge plan view of a drywall reinforcing tape combiningthe greige of FIG. 2 and the scrim of FIG. 3.

FIG. 5 is a schematic view of a drywall reinforcing tape dispensed froma roll and adhered to drywall sections.

DETAILED DESCRIPTION

Open wallboard seams are formed between abutting sections of gypsumwallboard that meet side-by-side, or that meet at inside corners. Tofill and cover an open wallboard seam, a wallboard joint is constructed,by applying a joint compound reinforced with an imbedded reinforcingdrywall tape. Additional seams can appear as cracks in the wallboard,which are repaired by constructing wallboard joints.

The joint compound is in the form of a shapeable slurry that fills theseam. The reinforcing drywall tape is applied to extend across thefilled seam, and to overlap the edge margins of the wallboard abuttingthe filled seam.

FIG. 1 discloses a drywall joint 100 and two drywall sections 102, 104.A narrow opening 106 in the form of a seam is visible between opposededges 102 a, 104 a of the respective drywall sections 102, 104, whetherthe opposed edges 102 a, 104 a meet along a plane of a wall or ceilingor whether the opposed edges 102 a, 104 a meet at an inside corner, notshown, formed by the two drywall sections 102, 104. As shown in FIG. 1,the opposed edges 102 a, 104 a meet along a plane of a wall or ceiling,and for discussion purposes, are shown without a framework of studs andjoists for the wall or ceiling. The opening 106 is covered by thedrywall joint 100, such that the drywall appears to be seamless.According to an alternative embodiment, the two drywall sections 102,104 are deemed to be shown in FIG. 1 as being adjacent to an opening 106resulting from damage and in need of repair. The opening 106 is coveredby the drywall joint 100, such that the drywall appears to be seamless.

The drywall joint 100 is constructed by hand or by machine. Inconstructing the drywall joint 100, the opening 106 is filled with afirst portion 108 of a water containing joint compound, also known as adrywall compound. The wet or fluent joint compound fills the opening 106by bridging across the opening 106, although a hollow portion 106 a ofthe opening 106 behind the joint compound is permitted.

In FIG. 1, one form of reinforcing tape is installed, first, by applyinga joint compound in a thin layer 110 on the wallboard edge margins. Thethin layer 110 is used, before the joint compound dries, to affix thetape onto the wallboard. At the time of filling the opening 106, a thinfirst layer 110 of the joint compound is spread onto the drywallsurfaces adjacent to the filled opening 106 using, for example, a 4 inchwide trowel, referred to as a drywall knife or blade, not shown, wieldedby hand or by machine. The thin first layer 110 of the joint compound iscontiguous with the first portion 108 and overlies the drywall surfaces102 b, 104 b of the respective drywall sections 102, 104.

In FIG. 1, the drywall sections 102, 104 are disclosed with taperedsurfaces 102 b, 104 b for purposes of illustration. Some wallboardsections are manufactured with tapered edge margins. Thereby, wallboardjoints constructed on the tapered edge margins have an effectively lowerprofile compared to joints constructed onto the flat, major surfaceareas of the wallboard. However, some wallboard sections havenon-tapered edge margins, wherein edge margins are part of the flat,major surface areas of the wallboard. Such wallboard sections benefitfrom having low profile, wallboard joints that are less prominent thanthe high profile, wallboard joints constructed on tapered wallboardedges. Further, alternatively, one or both of the drywall sections 102,104 include corresponding pieces that have been cut to fit, and whichhave untapered surfaces 102 b, 104 b due to being cut to fit. Accordingto another embodiment of the invention, when the opening 106 is causedby damage to the drywall, the untapered surfaces 102 b, 104 b are likelyto occur adjacent to the opening 106.

With reference to FIG. 1, while the thin first layer 110 is still wet orfluent, a drywall tape 112 is applied by hand or by machine to bridgeacross the filled opening 106 and adhere onto the thin layer. The thinfirst layer 110 is at least as wide as the drywall tape 112, andpreferably is slightly wider. The first layer 110 adheres the drywalltape 112 to both drywall sections 102, 104. The thin first layer 110 isair dried to solidify the same. After drying the thin first layer 110, asecond layer 114 of the joint compound is applied to cover the drywalltape 112. The second layer 114 of joint compound is applied, and thenspread out, smoothed and shaped with, for example, a 6-12 inch widetrowel, referred to as a drywall knife or blade, not shown, wielded byhand or by machine, to blend smoothly coplanar with the surfaces 102 b,104 b of the drywall sections 102, 104, such that the drywall joint 100hides the opening 106, and the drywall sections 102, 104 visibly appearto be seamless. Lengthwise edges 114 a, 114 b of the second layer 114 ofthe drywall joint 100 extend parallel to the lengthwise edges 112 a, 112b of the drywall tape 112. The lengthwise edges 114 a, 114 b of thedrywall joint 100 are tapered by wielding the trowel, to blend smoothlywith the surfaces 102 b, 104 b of the drywall sections 102, 104, suchthat the drywall joint 100 is substantially concealed thereby.Similarly, the drywall joint 100 described herein is considered to coveran opening 106 resulting from damage to the wall or ceiling fabricatedof drywall. The two drywall sections 102, 104 in FIG. 1 are consideredas being the damaged drywall sections 102, 104 adjacent to the opening106 in need of repair.

Another form of reinforcing tape is an adhesive-backed tape that has apressure sensitive adhesive that adheres the tape to the edge margins ofthe wallboard. The adhesive backed tape is porous, in that it hasopenings through its thickness for passage of the joint compound throughthe tape, whereby the joint compound can pass through and fill thewallboard seam under the tape. The adhesive backed tape adheres to thedrywall section 102, 104 in FIG. 1, without a need for the thin firstlayer 110 of the drywall compound.

The wallboard joint is further constructed by applying a thin layer ofjoint compound to imbed the reinforcing tape and hide the same fromview. The edges of the joint compound extend beyond corresponding edgesof the reinforcing tape. Further, the edges of the joint compound aretapered or feathered to blend smoothly with the wallboard surface.Thereby, the joint compound hides or camouflages the tape from visualdetection as an abrupt bump on the wallboard. After the joint compoundhas air dried, the surface of the joint compound is lightly sanded toprovide a finished wallboard seam with a relatively smooth surface thatsmoothly blends with the wallboard surface. At least a single layer ofjoint compound is applied to hide the reinforcing tape, and many times,a second layer is applied, after the first layer has dried, to touch upsurface defects in the previous layer. After the joint compound has airdried, a light sanding is performed to further reduce surface roughness,which provides a surface suitable for a prime coat, paint and othersurface finishes.

A low profile wallboard joint is advantageously reinforced by a lowprofile tape. The low profile tape must be porous for passage of jointcompound to fill a wallboard seam under the tape. However, pores oropenings through the tape tend to weaken the tape. To counteract aweakened tensile strength, the tape could be reinforced with reinforcingyarn. The yarn tensile strength of the yarn generally increases withyarn thickness, i.e. the cross sectional thickness. However, it would bedesirable to have a yarn that is relatively thin. Then, a wallboardjoint that imbeds and hides the tape could be formed with a low profile.However, reducing the yarn thickness would reduce the tensile strengthof the yarn. Accordingly, a reduced yarn thickness in a low profile tapemust have a tensile strength that adequately reinforces the jointcompound.

Further, a reduced yarn thickness is susceptible to pull out from thejoint compound. Over the passage of time, thermal cycling and wind loadcycling may cause incremental pull out of the yarns from their affixedpositions in the joint compound. Thus, a reduced thickness yarn mustadequately resist pull out from the joint compound.

Accordingly, there is a need for a low profile reinforcing tape forreinforcing a joint compound, the tape having both a low profile andmultiple openings for passage of a joint compound. Further, the tapemust have a tensile strength to reinforce the joint compound. Further,the tape must resist pull out from the joint compound. Further, thereinforcing tape must lie flatly against the wallboard to assume a lowprofile.

Paper tape has been used as a reinforcing tape for reinforcing awallboard joint. Moreover, commercial tooling has been developed to usepaper tape for machine construction of a wallboard joint. The toolingcontinuously dispenses the paper tape and continuously dispenses a jointcompound slurry to imbed the tape. Further, the tooling shapes andsmoothes the joint compound slurry. A drawback of paper tape is that thepaper is weakened by becoming saturated with water from the slurry, andis incapable of passing air bubbles that are trapped behind the papertape during construction of a wallboard joint.

Instead of a paper tape, a fabric tape has been used to reinforce ajoint compound. The fabric tape includes a mesh having reinforcingstrands knitted or woven together. The reinforcing strands extend insquare patterns, for example, warp and weft yarns wherein thereinforcing strands extend along orthogonal axes, X and Y axes. Thisgives it strength in a machine direction, the 0 degree direction alongan X-axis, and in a 90 degree direction along a Y-axis orthogonal to theX-axis, or cross machine direction, but provides much less strength inangular directions between 0 degrees and 90 degrees.

With reference to FIG. 2, an embodiment of the invention includes agreige 200, which is an unfinished woven or knitted fabric. The greige200 is a component portion of a reinforcing drywall tape 112 disclosedin FIG. 4. Woven or knitted greige yarns provide tensile strength in the0 and 90 degree directions, X and Y axes, to resist stresses or forcesexerted along these directions. A preferred embodiment of the greige 200includes a 9×9 square knit fabric having 33 tex warp yarns 204 offiberglass at nine per inch and 68 tex weft yarns 206 of fiberglass atnine per inch, wherein the warp yarns 204 on even pitch spacing,meaning, the same nominal pitch spacing dimension, and weft yarns 206 oneven pitch spacing are stitched together with a 40 denier polyesterstitch yarn. The greige yarns 204, 206 encompass grid openingssufficiently large for passage of a joint compound in slurry formthrough the grid openings to fill a space behind the tape 112, such asthe opening 106, FIG. 1, between wallboard sections 102, 104, and toimbed the tape 112 in the joint compound.

FIG. 3 discloses a laid scrim 202. A preferred embodiment of the laidscrim 202 includes a 3×3×2 grid of longitudinally straight andelongated, first scrim yarns 302, 302 of 33 tex fiberglass andlongitudinally straight second scrim yarns 304, 304 of 33 tex fiberglassand warp yarns 306, 306 of 68 tex fiberglass or, alternatively, 33 texfiberglass. The laid scrim 202 has three first scrim yarns 302 per inchon even pitch spacing, and three second scrim yarns 304 per inch on evenpitch spacing, and two warp yarns 306 per inch on even pitch spacing.

In FIG. 4, the greige 200 provides a carrier on which the laid scrim 202is made and assembled onto the greige 200 to make a final productincluding the reinforcing drywall tape 112. The greige 200 is placed intension while the elongated fibers of the laid scrim 202 are laid ontoan outer surface of the greige 200. A method of constructing the scrim202 in situ on the greige 200 includes applying each elongated scrimyarn 302, 302, 304, 304 against an outer surface of the greige 200,wherein the greige 200 provides a carrier during construction of thelaid scrim 202. The greige 200 is conveyed under tension while the laidscrim 202 is constructed by laying the first scrim yarns 302, 302 placedagainst an outer surface of the greige 200 at respective acute angles tothe greige yarns. Similarly, the second scrim yarns 304, 304 are laidagainst an outer surface of the greige 200 at respective acute angles tothe greige yarns. Then the warp yarns 306, 306 are laid against thescrim yarns 302, 302, 304, 304, respectively.

With reference to FIG. 4, beginning at the first lateral edge 404, thetape 112 having both the greige 200 and the scrim 202 has a seriespattern of a group of three greige warp yarns 204, 204, 204 on evenpitch spacing, followed by a group including two greige warp yarns 204,204 and a scrim warp yarn 306 therebetween on lesser pitch spacing,followed by another group of three greige warp yarns 204, 204, 204 oneven pitch spacing, followed by a group of one greige warp yarn 204substantially superposed with and by one scrim warp yarn 306. The seriespattern is fully repeated once laterally across the tape 112, and ispartially repeated once laterally across the tape to provide yet anothergroup of three greige warp yarns 204, 204, 204 on even pitch spacingadjacent the second lateral edge 406 of the tape 112.

With reference to FIG. 4, the first scrim yarns 302, 302 and the secondscrim yarns 304, 304 cross one another and form a grid of the scrimyarns. The grid can be a rhombic parallelogram or a trapezoidalparallelogram depending upon the pitch spacings of the scrim yarns,wherein the first scrim yarns 302, 302 and second scrim yarns 304, 304are laid longitudinally straight and cross one another at complementaryoblique and obtuse angles. Adjacent first scrim yarns 302, 302 arespaced apart in the grid, and adjacent second scrim yarns 304, 304 arespaced apart in the grid, to encompass grid openings sufficiently largefor passage of a joint compound in slurry form through the grid openingsto fill a space behind the tape 112, such as the opening 106, FIG. 1,between wallboard sections 102, 104, and to imbed the tape 112 in thejoint compound. The angled yarns 302, 302, 304, 304 of the scrim 202 are33 tex fiberglass at 2 pics per inch. The angled yarns provide increasedtensile strength along the complementary oblique and obtuse angles. Thisis important for resisting stresses applied at such angles.

With reference to FIG. 4, in the final product including the reinforcingdrywall tape 112, the laid scrim 202 is a readily apparent structuralfeature, wherein the nonwoven scrim yarns 302, 302, 304, 304 and thenonwoven scrim warp yarns 306, 306 lay against the greige 200 withoutinterlacing with the greige yarns and without interlacing with oneanother. A thin resinous coating (not shown) bonds the scrim yarns to anouter surface of the greige 200.

The thin resinous coating, an embodiment of which is a 20% solution ofstyrene butadiene rubber (SBR), bonds the scrim yarns to the outersurface of the greige 200. Further, the scrim yarns 302, 302, 304, 304and the scrim warp yarns 306, 306 are applied against the greige 200without interlacing with the greige yarns and without interlacing withone another.

According to a first preferred embodiment, while the scrim 202 andgreige 200 are maintained in tension, the thin resinous coating isapplied by dip coating the combined scrim 202 and greige 200, or byspraying the thin resinous coating, at least to cover completely thescrim yarns and an outer surface of the greige 200 against which thescrim yarns are bonded by the thin resinous coating. The thin resinouscoating completely covers at least the outer surface of the greige orfabric 200 against which the scrim yarns are laid or otherwise applied.Alternatively, by dip coating the combined scrim 202 and greige 200 inthe composition of the thin resinous coating, the thin resinous coatingcompletely covers all surfaces of the combined scrim 202 and greige 200.Yarns of the greige 200 and yarns of the scrim 202 are made softer tothe touch by the resinous coating, which reduces abrasiveness orirritation to the human skin.

While the scrim 202 and greige 200 are maintained in tension, the thinresinous coating is cured by hot air drying. The cured resinous coating400 bonds together the scrim 202 and the greige 200, and stiffens therespective yarns of both the scrim 202 and greige 200.

The combined scrim 202 and greige 200 are transferred to a coaterapparatus, not shown. An inner surface of the greige 200, which isopposite the outer surface of the greige 200, is coated completely by athin resinous coating of a pressure sensitive adhesive (not shown). Theadhesive adapts an inner surface of the greige 200 for adherence to thedrywall sections 102, 104, FIG. 1.

With reference to FIG. 5, the final product, a tape width of about 2⅜inches is obtained by severing the tape 112 to the desired tape width.About 250 linear feet of the tape 112 can be rolled up onto a cardboardtube 500. The adhesive adapts the greige warp yarns and the greige weftyarns including the inner surface of the greige 200 to adhere to drywallsections 102, 104, after which drywall compound in slurry form isapplied in slurry form for passage through openings in the drywallreinforcing tape 112 in order to fill the drywall opening 106 and toconstruct a drywall joint similar to that disclosed by FIG. 1.

With reference to FIGS. 2 and 4, the greige yarns include relativelythinner and longer warp yarns 204, 204, et seq. in series lengthwise ofthe reinforcing tape 112, and relatively thicker and shorter weft yarns206, 206, et seq. in series laterally between lateral edges 404, 406 ofthe reinforcing tape 112, wherein the relatively thicker and shorterweft yarns 206, 206 are stiffened in straight orientations by having theresin coating thereon and by having a coating of the adhesive thereon,wherein the weft yarns 206, 206 stiffen the reinforcing drywall tape 112in a substantially or essentially straight orientation between thelateral edges 404, 406 of the reinforcing drywall tape 112.

With reference to FIG. 5, the tape 112 is stiffened in a flatorientation between the lateral edges 404, 406 for application to thedrywall sections 102, 104 without wrinkles or droop between the lateraledges 404, 406.

With reference to FIGS. 2 and 4, the greige warp yarns 204, 204 arelonger and thinner than the greige weft yarns 206, 206, and arestiffened by having the resin coating thereon and by having a coating ofthe adhesive thereon, while being relatively thinner than the weft yarns206, 206 to droop 502, FIG. 5, at a droop angle lengthwise of the tape112 in order for the tape 112 to bend slightly and transfer from theroll and flatly against the drywall sections 102, 104. The droop 502 isdetermined according to Babbitt et al. (US 2004/0244335) that disclosesa method performed to determine a droop angle corresponding to stiffnessof a product.

This description of the exemplary embodiments is intended to be read inconnection with the accompanying drawings, which are to be consideredpart of the entire written description. In the description, relativeterms such as “lower,” “upper,” “horizontal,” “vertical,”, “above,”“below,” “up,” “down,” “top” and “bottom” as well as derivative thereof(e.g., “horizontally,” “downwardly,” “upwardly,” etc.) should beconstrued to refer to the orientation as then described or as shown inthe drawing under discussion. These relative terms are for convenienceof description and do not require that the apparatus be constructed oroperated in a particular orientation. Terms concerning attachments,coupling and the like, such as “connected” and “interconnected,” referto a relationship wherein structures are secured or attached to oneanother either directly or indirectly through intervening structures, aswell as both movable or rigid attachments or relationships, unlessexpressly described otherwise.

Patents and patent applications referred to herein are herebyincorporated by reference in their entireties. Although the inventionhas been described in terms of exemplary embodiments, it is not limitedthereto. Rather, the appended claims should be construed broadly, toinclude other variants and embodiments of the invention, which may bemade by those skilled in the art without departing from the scope andrange of equivalents of the invention.

What is claimed is:
 1. A reinforcing fabric, comprising: a greigecombined with a laid scrim, wherein the laid scrim comprises nonwovenyarns laid on the greige and bonded to the greige and to one another bya resin coating; and a pressure sensitive adhesive covering a surface ofthe greige; wherein the greige is adapted for adherence to drywall. 2.The reinforcing fabric of claim 1, wherein the greige yarns comprisewarp yarns and weft yarns, wherein the weft yarns are stiffened instraight orientations by having the resin coating thereon and by havingthe adhesive coating thereon, and wherein the weft yarns stiffen thereinforcing fabric in a straight orientation between lateral edges ofthe reinforcing fabric.
 3. The reinforcing fabric of claim 2, whereinthe greige warp yarns are longer than the greige weft yarns, arestiffened by having the resin coating thereon and by having the adhesivethereon, and are relatively thinner than the weft yarns to droop at adroop angle lengthwise of the fabric.
 4. The reinforcing fabric of claim1, wherein the greige provides a carrier for the laid scrim.
 5. Thereinforcing fabric of claim 1, wherein, beginning at a first lateraledge of the fabric, the fabric comprises a pattern of: a group of threegreige warp yarns on even pitch spacing, a group of two warp yarns and ascrim warp yarn therebetween on lesser pitch spacing, another group ofthree greige warp yarns on even pitch spacing, and a group of one greigewarp yarn substantially superposed with one scrim warp yarn; wherein thepattern is fully repeated once across the fabric; and wherein thepattern is partially repeated once across the fabric to provide a thirdgroup of three greige warp yarns on even pitch spacing adjacent to asecond lateral edge of the fabric.
 6. The reinforcing fabric of claim 1,wherein the greige comprises yarns and wherein individual scrim yarnsare obliquely-angled relative to the greige yarns, and the individualscrim yarns cross one another and form a grid against an outer surfaceof the greige.
 7. The reinforcing fabric of claim 6, wherein the gridcomprises a rhombic parallelogram or a trapezoidal parallelogram.
 8. Thereinforcing fabric of claim 1, wherein the resin coating covers an outersurface of the greige.
 9. The reinforcing fabric of claim 8, wherein theresin coating covers the scrim yarns against the outer surface of thegreige and bonds the scrim yarns and the outer surface of the greige.10. The reinforcing fabric of claim 1, wherein the fabric comprisesopenings for passage of a drywall compound.
 11. The reinforcing fabricof claim 1, wherein the reinforcing fabric is adapted to repair damagein a drywall section.
 12. The reinforcing fabric of claim 11, whereinthe reinforcing fabric is adapted to repair an opening in the drywallsection.
 13. The reinforcing fabric of claim 1, wherein the reinforcingfabric comprises a drywall tape to reinforce a joint compound.
 14. Thereinforcing fabric of claim 1, wherein the pressure sensitive adhesivefully covers an inward facing surface of the greige.
 15. A drywalljoint, comprising: the reinforcing fabric of claim 1 applied to at leastone drywall section, wherein the reinforcing fabric is embedded in ajoint compound.
 16. The drywall joint of claim 15, wherein the jointcompound comprises a slurry.
 17. The drywall joint of claim 16, whereinthe joint compound is adapted to pass through openings in thereinforcing fabric.
 18. The drywall joint of claim 15, wherein the atleast one drywall section is damaged.
 19. The drywall joint of claim 18,wherein the damage comprises an opening.
 20. The drywall joint of claim15, wherein the reinforcing fabric is applied to the at least onedrywall section without wrinkles or droop between lateral edges of thereinforcing fabric.